Prasa zwijająca EP-9YG-2.24D S9000

2. Kluczowe fakty inżynieryjne

• High Compression System: Features dual-side 20A heavy-duty chains in the rear chamber, achieving bale weights between 250kg to 500kg (500-1000 jin).
• Terrain Adaptability: The innovative traction device allows for a 100° horizontal steering angle and a 30° lateral tilt limit, preventing driveline bind on hills.
• Massive Throughput: Capable of producing 40 to 100 bales per hour with a pick-up width of 2240mm.
• Robust Build: Weighs 4262 kg with a reinforced chassis, designed for tractors in the 55-100 kW power range.
• Advanced Binding: Utilizes an automatic net wrap system for tighter, weather-resistant bales.

3. In-Depth Product Analysis & Working Principle

Revolutionary Traction & Driveline Engineering

The most critical innovation in the 9YG-2.24D Round Baler S9000 model lies in its specialized traction and driveline system. In traditional round balers, the connection between the tractor and the implement is often a rigid point of failure, particularly when operating on the terraced fields or undulating hills common in South Korea's Gangwon-do or Jeolla-do provinces. The S9000 addresses this with a proprietary traction device engineered to withstand a maximum torque of 1000nm. This is not merely a stronger hitch; it is a dynamic articulation point. It offers a horizontal steering angle of 100 degrees, allowing for incredibly tight turning radii without disengaging the PTO. More importantly, it accommodates a lateral tilt (tractor vs. baler angle) of up to 30 degrees.

This "Super Floating" capability ensures that even if the tractor is on a slope and the baler is in a dip, the power transmission remains smooth, preventing the catastrophic driveshaft snapping that plagues lesser machines. This design dramatically reduces downtime and maintenance costs associated with universal joint failures.

Compression Mechanism & Material Science

At the heart of the S9000’s performance is its compression chamber, which utilizes a roller-type formation mechanism driven by a reinforced dual-side 20A chain system. We have moved beyond standard industrial chains to use high-grade alloy steel chains that have undergone specialized heat treatment (carburizing and quenching) to increase wear resistance and tensile strength.

The chamber houses 18 high-strength steel rollers (Φ 222mm), which are essential for creating the "bale rotation" effect. As forage enters the chamber via the 2240mm pick-up and auger system, these rollers initiate a tumbling action. The 20A chains apply immense, consistent pressure, compacting the material from the core outwards.

For silage production, High density means less air is trapped inside the bale, promoting rapid anaerobic fermentation and preventing spoilage.
For dry straw, this density translates to maximized transport efficiency, allowing farmers to load more weight per truck, significantly reducing logistics costs in the biomass energy supply chain.

6. Market Trend Analysis: The Shift to High-Density Baling

The global agricultural machinery market is witnessing a decisive shift towards "Smart Baling" and high-density biomass logistics. In developed agricultural economies, the trend is moving away from small square bales towards large round bales due to labor shortages and the need for mechanized handling. Specifically in East Asia (South Korea, Japan, China), there is a growing demand for machinery that can handle "wet crop" or silage (balage). Traditional dry hay balers often fail in these conditions due to clogging and insufficient compression.

The trend favors machines like the S9000 that utilize roller compression over belt compression for wet crops, as rollers provide better grip and rotation for heavy, damp material. Furthermore, the integration of biomass energy plants requires straw to be baled with maximum density to reduce the carbon footprint of transportation. The S9000’s capability to reach 200 kg/m³ places it at the forefront of this eco-efficiency trend, bridging the gap between field residue management and renewable energy production.

4. Global & Local Regulatory Compliance

In our primary target market, South Korea, the Ministry of Agriculture, Food and Rural Affairs (MAFRA) has implemented stringent policies regarding agricultural byproduct management to combat fine dust pollution (PM2.5). Open burning of rice straw and corn stalks is strictly prohibited in many provinces. The 9YG-2.24D S9000 is perfectly aligned with these regulations. Its high pick-up efficiency ensures that straw is removed from the field cleanly, ready for biomass power generation or livestock feed, supporting the government's "Resource Circulation" initiatives. Furthermore, the machine's safety features meet the Korea Agricultural Machinery Industry Cooperative (KAMICO) safety standards.

Globally, our manufacturing process adheres to ISO 9001 quality management systems, ensuring that every unit exported to Europe, the Americas, or Asia meets the safety requirements for heavy machinery, including emergency stop protocols and protective shielding for moving parts (as per EU Machinery Directive 2006/42/EC).

5. Compatibility & Application Scenarios

The S9000 is designed for versatility. Below is a compatibility matrix for tractors and operational environments.

Customer Success Story:

10. About us | EVER-POWER: Your Partner in Custom Agricultural Solutions

At EVER-POWER, we are not just assembling parts; we are defining the standard for agricultural component manufacturing. Our facility is a state-of-the-art intelligent manufacturing hub, equipped with CNC laser cutting machines, automated welding robot lines, and electrostatic powder coating systems. We understand that one size does not fit all.

Whether you require a specific color scheme to match your OEM brand, modifications to the pick-up width for specialized row crops, or adjustments to the hydraulic interface for regional tractor compatibility, our engineering team is ready to deliver. We offer comprehensive OEM/ODM services, ensuring that the 9YG-2.24D baler fits seamlessly into your product lineup or farm operation.

O nas

Certificates and Honors:

· ISO 9001 Certification

· National High-Tech Enterprise Certificate

· Self-operated Import and Export Operation Right

· CE Certification

11. Produkty powiązane

11.1 Skrzynia biegów:

Modele kompatybilne: EP-FK263 (prasa kostkująca), seria EP-RC30 (prasa zwijająca, przełożenie 1:2, kompatybilna z wałem 35 mm z 6 wpustami).

Zastosowanie: Przenosi moc z WOM na mechanizm belowania, nadaje się do maszyn New Holland 630 lub John Deere 535. Parametry: Moment obrotowy > 500 Nm, oszczędność paliwa 20%.

Dlaczego warto wybrać tę przekładnię: Możliwość dostosowania rozmiaru (redukcja do 250-300 mm), odporność na lepkie zanieczyszczenia (opary gumy), stopień ochrony IP65. Wał odbioru mocy:

Kompatybilne modele: seria EP-PTO (rowek 1-3/8" Z6, regulowana długość 600-1200 mm).

Zastosowanie: Łączy ciągnik z głównym napędem prasy, odpowiedni do typu 9YG-1.0C. Wydajność przeniesienia momentu obrotowego >95%, kompatybilny z kołnierzami SAE/EURO.

Dlaczego warto go stosować: Wodoodporna konstrukcja, odpowiednia do pracy z kiszonką na mokro; wymienna z serią Weasler.

11.2 Więzy & zębatki:

Zgodne modele: ANSI #50/#60 więzyz EP-Sprocket (skok 12,7-19,05 mm, średnica rolki 10-12 mm).

Zastosowanie: Stosowane w przenośnikach taśmowych lub mechanizmach wiążących, odpowiednie do transportu słomy w prasach kwadratowych/okrągłych. Szerokość 25-40 mm, materiał ze stali odpornej na zużycie.

Dlaczego jest odpowiedni: Kompatybilny ze sprzętem Kobelco lub HF Group, zmniejsza ryzyko zerwania łańcucha; dostępny w wersji dopuszczonej do kontaktu z żywnością, do kiszonki.

11.3 Sprzęgła:

Kompatybilne modele: EP-Coupling seria 200 (dopasowanie momentu obrotowego 500-1000 Nm).

Zastosowanie: Łączy przekładnię z walcem belującym, tłumi drgania.

Dlaczego jest to odpowiednie: Wysoka trwałość, kompatybilność z Bondioli i Pavesi.

11.4 Siłownik hydrauliczny:

Siłownik hydrauliczny: Seria EP-HC (średnica otworu 50-100 mm, skok 300-600 mm), przeznaczona do podnoszenia bel.

Łożyska i uszczelnienia: łożyska 6208-2RS, żywotność L10 >10000 godzin, uszczelnienie pyłoszczelne.

Tabela zgodności: Pełna zamienność z Comer 250T (dopasowanie momentu obrotowego, w cenie jest tylko 35%); kołnierz pasuje do północnoamerykańskiego układu WOM z 4 śrubami.

* Zastrzeżenie: Pozostałe nazwy marek wymienione powyżej służą wyłącznie celom ilustracyjnym. Nie oferujemy oryginalnych produktów ani sprzętu noszącego te nazwy marek.

* Parametry mogą się różnić w zależności od warunków pracy; prosimy o zapoznanie się z rzeczywistymi rysunkami. Zaleca się sprawdzenie wymiarów interfejsu przed wyborem.

Frequently Asked Questions (FAQ)