EP-9YG-2.24D 원형 베일러
The 9YG-2.24D Round Baler utilizes a proprietary “Axial Flow” semi-forced feeding mechanism that eliminates traditional cam tracks, significantly reducing maintenance needs while doubling operational efficiency. Designed with a 2240mm pickup width and an 18-roller compression system, it delivers high-density cylindrical bales ideal for the rigorous demands of rice straw and corn stalk collection in markets like South Korea. This heavy-duty agricultural implement supports soil conservation compliance by efficiently clearing crop residues, making it a sustainable choice for modern livestock and biomass industries.
High Density • Axial Flow Feeding • Intelligent Net Binding • Optimized for South Korean Terrain
1. Technical Specifications: 9YG-2.24D Round Baler
Data based on standard engineering tests. Actual performance may vary depending on crop conditions.
| 아니요. | 목 | 단위 | 사양 |
|---|---|---|---|
| 1 | 모델명 | / | 9YG-2.24D Round Baler |
| 2 | 히치 타입 | / | 추적됨 |
| 3 | 픽업 폭 | mm | 2240 |
| 4 | 픽업 구조 유형 | / | Tine Pickup |
| 5 | 공급 메커니즘 구조 | / | 공급 로터 + 롤러 타입 |
| 6 | 압축실형 | / | 롤러 챔버 |
| 7 | 압축실 폭 | mm | 1400 |
| 8 | 압축실 직경 | mm | Φ1200 |
| 9 | 롤러 작동 부품 수 | 개 | 18개 (롤러) |
| 10 | 롤러 직경 | mm | Φ222 |
| 11 | 베일링 방법 | / | 그물 포장 |
| 12 | 필요 전력 | 킬로와트 | 55–100 |
| 13 | 구조 중량 | kg | 3922 |
| 14 | PTO 출력축 속도 | 분당 | 720 |
| 15 | 크기 (길이 × 너비 × 높이) | mm | 4110 × 3010 × 2450 (working condition) |
| 16 | 사료 밀도 조절 | / | 센서 제어 |
| 17 | 베일 크기 (지름 × 너비) | mm | Φ1300 × 1400 |
| 18 | 베일 밀도 | kg/m³ | 100~200 |
| 19 | 생산력 | 베일/시간 | 40~100 |
| 20 | 휠베이스 | mm | 2600 |
| 21 | 작동 속도 | km/h | 5~35세 |
| 22 | 네트 포장 사양 | 중 | 2000 × 1.4 / roll |
2. Advantages of 9YG-2.24D Round Baler
The 9YG-2.24D Round Baler represents the pinnacle of agricultural engineering, specifically designed to address the complex harvesting needs of diverse crops such as corn, rice, wheat, soybean straw, and natural pasture grass.
Unlike traditional models that suffer from frequent mechanical blockages and power inefficiencies, this advanced model integrates a revolutionary "Axial Flow" semi-forced feeding mechanism coupled with a cam-less, guard-ring-less pickup system.
This proprietary technology, developed with exclusive intellectual property rights, fundamentally transforms the material flow dynamics within the machine. By eliminating the conventional cam track, we have significantly reduced the number of moving parts, which directly translates to lower maintenance costs and reduced kinetic energy loss during operation. This is particularly critical for markets like South Korea, where the harvest windows for rice straw are tight, and equipment reliability is paramount. The machine boasts a massive 2240 mm pickup width, ensuring that wide swathes are collected cleanly in a single pass, enhancing field efficiency by nearly double compared to older generations.
Engineered for high-density baling, the 9YG-2.24D utilizes an 18-roller compression chamber that forms bales with densities ranging from 100 to 200 kg/m³. This high-density capability is crucial for maximizing storage space and reducing transportation costs, a significant factor for commercial forage providers and livestock farms managing large herds. The machine's structural integrity is supported by a robust chassis with a structural mass of 3922 kg, ensuring stability even when operating on uneven terrain or slopes often found in East Asian agricultural landscapes. Furthermore, the integration of sensor-controlled density management allows operators to precisely adjust the bale tightness based on the moisture content and type of crop, ensuring optimal fermentation conditions for silage or perfect dryness for dry hay storage. The automated net wrap system further streamlines the process, wrapping bales in seconds to protect nutrient quality immediately after formation.
3. Global & Regional Market Trend Analysis: The Shift to Intelligent Baling
The global agricultural machinery market is currently witnessing a significant paradigm shift towards "Smart Farming" and biomass utilization, with a specific emphasis on crop residue management.
In regions like South Korea, Japan, and China, the prohibition of open-field straw burning due to environmental regulations (fine dust and carbon emission controls) has created a surging demand for high-efficiency balers. Farmers are no longer just looking for a machine to clear the field; they require equipment that can turn agricultural waste (rice straw, corn stover) into a valuable commodity for biomass energy plants or TMR (Total Mixed Ration) feed for the cattle industry.
The 9YG-2.24D addresses this trend by offering a "zero-waste" pickup capability. The trend is moving away from square balers to round balers for silage production because round bales naturally shed water and facilitate the fermentation process required for high-quality animal feed.
Furthermore, the trend towards tractor horsepower escalation in the Asia-Pacific region aligns perfectly with the 9YG-2.24D’s power requirements. As farms consolidate and mechanize, the average tractor size is increasing, making the 55-100 kW (75-135 HP) power requirement of this baler ideal for modern medium-to-large scale operations.
We are also seeing a clear preference for machines with lower maintenance downtime. The industry is moving away from complex cam-track systems that require daily greasing and frequent bearing replacements, towards the low-maintenance, cam-less technology featured in our 9YG-2.24D. This shift is driven by labor shortages in the agricultural sector globally; fewer operators mean that each machine must be more reliable and faster. With a productivity rate of 40 to 100 bales per hour, this model is positioned at the forefront of this high-efficiency trend, enabling contractors to complete jobs faster and maximize profitability during the limited harvest season.
4. Engineering Excellence: Working Principle & Material Science
Innovative Axial Flow Mechanism
The core competitive advantage of the 9YG-2.24D lies in its Axial Flow Semi-Forced Feeding System. Traditional balers often struggle with crop transition from the pickup to the chamber, leading to "hairpinning" or blockages. Our system utilizes a specialized dial tine roller combined with a secondary roller to create a smooth, accelerated crop flow. This active feeding ensures that even wet, heavy crops like green rice straw or silage are forced into the compression chamber without hesitation. The compression chamber itself features 18 high-strength steel rollers (Φ 222 mm), which rotate to tumble the crop into a consistent geometric spiral, forming a bale with a soft core for aeration and a dense outer shell for weather protection.
Heavy-Duty Material Specification
Durability is non-negotiable in industrial agriculture. The 9YG-2.24D chassis and rollers are constructed from Q345B High-Strength Low-Alloy Steel, offering superior resistance to structural fatigue compared to standard carbon steel. The gears and transmission components undergo advanced Carburizing and Quenching heat treatment to achieve a surface hardness of HRC 58-62, ensuring the gearbox can withstand the high torque loads required for high-density baling. The pickup tines are made from 65Mn Spring Steel, heat-treated to provide the elasticity needed to glide over rocks and uneven ground without snapping, minimizing downtime and replacement costs.
5. Tractor & Component Compatibility Guide
The 9YG-2.24D is designed with universal interfaces to ensure seamless integration with major global tractor brands and standard agricultural components.
| 범주 | Compatible Brands / Standards | Replacement Notes |
|---|---|---|
| Tractor Brands (75-135HP) |
| Requires standard 3-point hitch (Category II) or Drawbar towing. Hydraulic output must meet continuous flow requirements. |
| PTO Shaft / Driveline | Standard 6-spline 1-3/8" (540/720 RPM input) | Compatible with standard wide-angle PTO shafts from Walterscheid or Bondioli & Pavesi replacements. |
| Hydraulic Interface | Standard ISO 1/2" Quick Couplers | Requires 2 sets of double-acting valves on the tractor. |
| 바인딩 네트 | Standard 1.4m width Net Wrap (Tama, Novatex, etc.) | Universal fit for standard roll diameters. |
6. Regulatory Compliance
South Korea (Focus Market)
Fine Dust Reduction & Straw Bans: The South Korean Ministry of Environment and Ministry of Agriculture, Food and Rural Affairs (MAFRA) strictly enforce bans on open-field straw burning to combat fine dust pollution. The 9YG-2.24D is an essential tool for compliance, allowing farmers to collect 100% of residues.
Subsidies (NACF/Nonghyup): This equipment meets the technical standards often required for government-subsidized agricultural machinery loans and grants available through local Agricultural Technology Centers.
Soil Compaction Laws: With a structured mass of 3922kg and wide flotation tires (Wheel Track 2600mm), this baler distributes weight effectively, minimizing deep soil compaction in wet paddy fields, adhering to sustainable land management guidelines.
International Standards
ISO 11783 (ISOBUS): Our sensors and electronic controls are designed to be compatible with modern tractor interface standards.
Safety Regulations: The machine includes necessary safety guards and emergency stop mechanisms compliant with EU and North American agricultural machinery safety directives.
7. EVER-POWER Factory: Customization & Quality Assurance
후룬부이르 경제기술개발구에 위치한 당사의 제조 시설은 1,000제곱미터가 넘는 면적을 차지하고 있습니다. 32,000제곱미터 당사는 최첨단 CNC 레이저 절단기, 자동 용접 라인 및 정전기 분말 코팅 라인을 갖추고 있습니다. 단순한 조립 업체가 아니라, 심도 있는 연구 개발 역량을 보유한 종합 제조업체입니다.
맞춤형 서비스(OEM/ODM): 저희는 지역별 농업 환경이 다양하다는 점을 잘 알고 있습니다. 한국 시장의 경우, 다음과 같은 맞춤형 옵션을 제공합니다.
• 유압 적응: LS 또는 Daedong 트랙터의 특정 유압 유량에 맞춰 밸브 압력을 조정합니다.
• 타이어 업그레이드: 진흙탕 논밭 주행을 위한 더 넓은 부력 타이어(선택 사양).
• 색상 및 브랜딩: 딜러 및 유통업체를 위한 OEM 브랜딩 서비스.
우리는 보유합니다 ISO9001 품질경영시스템 인증 또한 국가 첨단기술기업으로 인정받았습니다. 모든 9YG-2.24D 베일러는 출하 전 48시간 연속 운전 테스트를 거쳐 결함이 전혀 없는 상태로 출고됩니다.
8. Customer Success Story: Efficiency Gains in Jeollabuk-do
"I’ve been using the 9YG-2.24D Round Baler for my rice fields. The 2240mm pickup width really saves time, and the axial flow feeding system works wonders even with wet straw. Plus, the machine’s super easy to maintain compared to the old models. Highly recommend it!"
---한국에서 온 존
"We’ve been working with this baler for a few months now, and it’s proven itself on tough slopes. The heavy-duty chains and rollers give us solid performance, even when we’re dealing with corn stover and wheat straw. Plus, the bale density control is spot-on!"
---Sungmin from Jeollabuk-do
"The 9YG-2.24D is exactly what we needed for our operation. It’s built like a tank and can handle even the toughest crops. The high-density bales make a huge difference when it comes to transporting. It's easy to set up and operate, too!"
---Jinwoo from Busan
"I’ve been using this baler for a couple of months, and the performance is fantastic. The 18-roller compression chamber makes sure our bales are dense and well-formed. Plus, it's much less time-consuming than traditional methods. Worth every penny!"
---Minseok from Gyeonggi-do
"I was impressed from the first use. The baler is extremely efficient, even in challenging conditions like wet or heavy crops. I love that it doesn’t require constant maintenance like some other models I’ve used. It’s really increased productivity on our farm."
---Jiwon from Daegu
9. Application Scenarios
9.1. Hay Baling for Livestock Feed
Application: Round balers are most commonly used for collecting and compressing hay for livestock feed. This is especially prevalent in regions with large-scale cattle, sheep, and dairy farms. The baler forms dense bales that are easy to transport and store for the winter months, providing a steady feed source.
Example: Used extensively in the U.S., Argentina, and Australia for large-scale hay production.
9.2. Silage Production
Application: Round balers are ideal for creating silage from crops like corn, alfalfa, and grass. The high-density bales help preserve the crop's nutrients for livestock feed, especially during the colder months.
Example: Widely used in Europe (e.g., France, Germany) and North America to handle wet silage crops.
9.3. Straw Baling Post-Harvest
Application: After grain crops like wheat or barley are harvested, round balers are used to collect straw, which can be sold as bedding for animals or used for bioenergy production. The round bale system reduces handling time and labor costs.
Example: Common in the U.K., Canada, and parts of Eastern Europe, where straw is a valuable commodity for bedding and bioenergy.
9.4. Corn Stover Baling
Application: Corn stover (the leaves, stalks, and husks of corn plants) is often collected by round balers for use in bioenergy production or as a bedding material. Corn stover is a major source of biomass for bioenergy, especially in the U.S. and Brazil.
Example: Used in the Midwest U.S., where corn is a primary crop, and there is high demand for biomass.
9.5. Rice Straw Collection
Application: After rice harvest, round balers are employed to collect rice straw, a byproduct that can be used for animal feed or composting. The baler’s high-density bale formation ensures easy storage and transportation.
Example: Commonly used in Asia, including India, China, and Thailand, where rice straw is abundant and used for various purposes.
9.6. Peanut Vine Baling
Application: After peanuts are harvested, the vines are often baled for animal feed or used for organic composting. The round baler’s large pickup width and efficient baling help reduce the time and effort needed for collecting these residues.
Example: Widely used in peanut-growing areas like the U.S. Southeast and India.
9.7. Bioenergy Biomass Baling
Application: Round balers are used to collect various crop residues like grass, straw, and cornstalks for bioenergy production. These residues are compressed into high-density bales and then transported to biomass power plants for energy generation.
Example: Used in countries with advanced bioenergy industries like Sweden, Germany, and the U.S.
9.8. Reed and Grass Baling for Bioenergy and Bedding
Application: In coastal areas or wetlands, reed and other grasses are baled for use in energy production or as bedding material for animals. These plants are often abundant and provide a cost-effective solution for biomass fuel.
Example: Used in the Netherlands and the Baltic region, where reed beds and wetland grasses are abundant.
10. 관련 제품
10.1 변속기:
호환 모델: EP-FK263(사각 베일러), EP-RC30 시리즈(원형 베일러, 변속비 1:2, 35mm 6축 샤프트 호환).용도: PTO 동력을 베일링 메커니즘으로 전달하며, 뉴홀랜드 630 또는 존디어 535에 적합합니다. 사양: 토크 > 500Nm, 20% 연료 절감.이 기어박스를 선택하는 이유: 맞춤형 크기(250-300mm로 축소 가능), 점성 오염 물질(고무 증기)에 대한 내성, IP65 보호 등급. PTO 샤프트:호환 모델: EP-PTO 시리즈 (1-3/8" Z6 스플라인, 길이 조절 가능 600-1200mm).용도: 트랙터와 베일러 주 구동 장치를 연결하며, 9YG-1.0C 타입에 적합합니다. 토크 전달 효율은 95% 이상이며, SAE/EURO 플랜지와 호환됩니다.이 제품이 적합한 이유: 방수 설계로 습식 사일리지 작업에 적합하며, 위즐러(Weasler) 시리즈와 호환됩니다.
10.2 쇠사슬 및 스프로킷:
호환 모델: ANSI #50/#60 쇠사슬EP 스프로킷(피치 12.7-19.05mm, 롤러 직경 10-12mm) 포함.용도: 컨베이어 벨트 또는 결속 장치에 사용되며, 사각/원형 베일러의 짚 이송에 적합합니다. 폭은 25~40mm이며, 내마모성 강철 재질입니다.적합 이유: 코벨코 또는 HF 그룹 장비와 호환되며, 체인 파손 위험을 줄여줍니다. 식품 등급 옵션으로 사일리지용으로도 사용 가능합니다.
10.3 커플링:
호환 모델: EP-커플링 200 시리즈 (토크 일치 범위 500-1000 Nm).용도: 기어박스와 베일링 롤러를 연결하여 진동을 완화합니다.적합한 이유: 높은 내구성, Bondioli 및 Pavesi와 호환 가능.
10.4 유압 실린더:
유압 실린더: EP-HC 시리즈(내경 50-100mm, 스트로크 300-600mm)는 베일 리프팅에 적합합니다.베어링 및 씰: 6208-2RS 베어링, L10 수명 10,000시간 이상, 방진 씰.호환성 표: Comer 250T와 완벽하게 호환됩니다(토크 동일, 가격은 35%에 불과); 플랜지는 북미 4볼트 PTO 패턴과 일치합니다.* 면책 조항: 위에 언급된 다른 브랜드명은 예시 목적으로만 제공됩니다. 당사는 해당 브랜드명이 표시된 정품 제품이나 장비를 판매하지 않습니다.* 매개변수는 작업 조건에 따라 달라질 수 있으므로 실제 도면을 참조하십시오. 선택 전에 인터페이스 치수를 확인하는 것이 좋습니다.
11. 자주 묻는 질문(FAQ)
Q1. What is the estimated price or cost of importing the 9YG-2.24D round baler to South Korea?
A1. The cost varies based on customization options, shipping rates to Incheon or Busan, and current exchange rates. However, as a direct manufacturer, we offer highly competitive factory-direct pricing that is significantly lower than European or Japanese alternatives. Please click "Get a Quote" for a specific CIF price tailored to your location.
Q2. Where can I find replacement parts and after-sales support for this baler in the Asian market?
A2. We have established a robust logistics network for spare parts. Common wear parts like pickup tines, rollers, and bearings are stocked and can be shipped via express courier to major Asian hubs within 3-5 days. We also provide detailed video maintenance guides and 24/7 technical support online.
Q3. How does the 9YG-2.24D handle wet rice straw or silage conditions compared to dry hay?
A3. This model excels in wet conditions due to its specialized "Axial Flow" semi-forced feeding mechanism. Unlike passive feeding systems that clog with wet, sticky rice straw, our dial tine rollers actively push the material into the chamber. It is specifically engineered to handle moisture content ideal for silage production without plugging.
Q4. Which tractor horsepower and PTO speed are required to operate this round baler efficiently?
A4. The 9YG-2.24D requires a tractor with a power range of 55-100 kW (approximately 75-135 HP). The standard PTO input speed is 720 r/min. Please ensure your tractor has the necessary hydraulic outputs and sufficient weight for safe towing on slopes.
Q5. How do I adjust the bale density when switching between different crop types like corn stalks and wheat straw?
A5. Density adjustment is simplified via our sensor-controlled system. You do not need to manually adjust complex springs. The system monitors the pressure within the chamber and triggers the binding process once the pre-set density (between 100-200 kg/m³) is achieved, ensuring consistent bale weight every time.
Q6. Can this machine be customized with specific hitches or hydraulic couplings for LS or Kubota tractors?
A6. Yes, we offer OEM customization services. We can adapt the hydraulic quick couplers, PTO splines, and drawbar hitch height to perfectly match specific tractor models popular in South Korea, such as LS Mtron, Daedong, or Kubota M-series, ensuring plug-and-play compatibility.
Q7. What warranty coverage is provided for the main components like the gearbox and compression rollers?
A7. We provide a comprehensive 1-year warranty on all main structural components, including the gearbox, chassis, and compression rollers. Our warranty covers manufacturing defects, and we prioritize the immediate dispatch of replacement parts to minimize any disruption to your harvesting operations.
Q8: How does the 9YG-2.24D Round Baler handle wet crops like silage compared to dry hay?
A8: The 9YG-2.24D is specially designed to handle wet crops, such as silage, with its Axial Flow Semi-Forced Feeding System. This system uses dial tine rollers that actively push wet, heavy crops into the compression chamber, ensuring smooth feeding without clogging. Unlike traditional balers, which struggle with wet crops, this model ensures optimal bale formation for silage, promoting better fermentation and reducing spoilage.
Q9: What maintenance is required for the 9YG-2.24D Round Baler?
A9: The 9YG-2.24D Round Baler is designed for low maintenance, thanks to its cam-less, guard-ring-less pickup system and durable construction. Regular checks include ensuring the chain tension is correct (every 10 hours of operation) and ensuring that the automatic oiling system is properly filled. For the Axial Flow Feeding System, keeping the rollers clean and lubricated is essential to ensure smooth operation. The 20A chains are heat-treated for durability, reducing wear and tear over time.
Q10: Can the 9YG-2.24D Round Baler be customized to fit different tractor models?
A10: Yes, the 9YG-2.24D is highly customizable. We offer OEM/ODM services to tailor the baler to your specific tractor model. Whether you need adjustments for hydraulic compatibility, PTO shaft modifications, or specific hitch types (like drawbar or 3-point hitch), we can modify the baler to ensure seamless integration with your tractor. We can also adjust the net wrap specifications and tire upgrades for different working conditions.
수확 효율을 한 단계 업그레이드할 준비가 되셨나요?
Contact EVER-POWER today for a personalized quote and shipping details to South Korea.
편집자: PXY
